The Ultimate divider scaling accuracy, product quality, and consistency with our new technology.
Ultimate PULSAR Bun Dough Divider has a positive displacement, large diameter, and low-shear twin-auger pump system. This assures gentle handling of dough volumetric-mass-weight portions with a controlled constant low-pressure dough feed to the divider main manifold.
Specifications
Controls: All Allen Bradley, PLC, 10″ color HMI, Servo Modules, VFD drives.
Recipe-Based Management System: Product changeover is as simple as selecting a recipe number; all Servo, VFD, and drives recipe-set parameters are loaded into the running recipe number, with the option, of adjusting drive speed-parameters (Temporally for this run) if needed.
Gear Motors: SEW integral IP 56 washdown Gear-Motors—Allen Bradley IP 56 washdown gear-Servo Motors.
Construction: All components, frames, fasteners, and stainless-steel.
Scaling Accuracy: MS-SDR-10 PULSAR Divider’s ultimate scaling accuracy is about or lower than 0.5% deviation.
Speeds: Up to and over 150 cycles per minute (4″ Buns), unmatched output, up to and over 90,000 pieces per hour.
THE IMPOSSIBLE: US Patent Pending, Ultimate MS-SDR-10 PULSAR + In-line FLOW-METER per port self-adjusting Volumetric-Mass-Weight flow monitoring in-real time Ultimate scaling control dividing technology Multi Servo Motor, Sine-Disk-Rotor Metering pumps, the volume dough feed to each metering pump is pre-conditioned by in-line lane-port-channel trimming manual valve, Our high-performance MS-SDR-10 PULSAR Divider is a direct replacement of outdated existing Bun Dough Dividers.
SPEEDS: Up to and over 150 cycles per minute, unmatched output up to and over 90,000 pieces per hour, for unmatched scaling accuracy and quality consistency, available with optional Sine Lite’s Do-E5 Emulsifier (Dough conditioner).
LOW SHEAR: Large diameter twin augers dough delivery system is unique for its gentle and consistent delivery of dough material to the divider main manifold and delivery to manifold port channels.
THE IMPOSSIBLE: Multi-outlet Ultimate MS-SDR-10 PULSAR Divider Multi Servo Bun Doug Divider delivers the highest output in the industry (when integrated with our: Rounder, (IP) Tray proofer, Sheet-Rollers, Moulder, Panning Systems).
THE IMPOSSIBLE: Multi-outlet Ultimate MS-SDR-10 PULSAR Divider Multi Servo driven Sine-Disk-Rotor metering pumps and our Servo-driven cutting system. It is designed to accommodate 6, 8, and 10 lanes of product at up to and over 150 cycles per minute, at exact weights of or lower 0.5% deviation.
THE IMPOSSIBLE: Ultimate MS-SDR-10 PULSAR Divider Multi-Servo drive metering pumps Bun Dough Dividers are designed for the highest production efficiency levels. The SDR (Sine-Disk-Rotor) metering pumps can handle all types of baking dough-stiff or soft, designed to pre-condition the volumetric flow of product from the divider main manifold through the flow equalizer trimming manual valves per port-delivery channels.
RECIPE-BASED MANAGEMENT SYSTEM: Product changeover is as simple as selecting a recipe number; all Servo, VFD, and drive recipe-set parameters are loaded into the running recipe number, with the option of adjusting drives speed parameters (Temporally for this run) if needed.
TARGET VOLUMETRIC-MASS-WEIGHT: Port-to-port and cut-to-cut accuracy are easily achieved and maintained.
Models
Sine Lite’s Do-E5″ and 6″ ID tunnels (Dough Conditioner) give the Baker a controlled continuous, consistent dough cellular structure throughout the dividing-process time of each mix batch. In a Bakery Bun Line processing single batches of dough mixes, as these batches are processed through the divider normally in about 15 to 17/min, the dough mix starts to gas up after 5/min. They are creating volumetric inconsistency in the dough’s cellular structure.
The Sine Lite’s Do-E5-6″ ID tunnels (Do-Emulsifiers) pre-conditions (emulsify) the incoming gassed dough to an even dough cellular texture and delivers it to the divider hopper.
PULSAR Dough Dividers can process a variable range of dough moisture absorption rates.
Absorptions rates from 40% to 70% of water absorption.
PULSAR Dough Dividers eliminate the use of divider oil. The PULSAR Dough Divider does not require divider oil, saving thousands of Dollars annually while eliminating product air surface blisters and air pockets.
PULSAR Dough Dividers are designed for washdown all stainless-steel construction built as IP 56.
The PULSAR Bun Dough Dividers are designed for easy regular and deep cleaning (No tools needed), saving time and labor costs, and easy to pre-clean with the CIP feature program; the PULSAR Dividers are designed for easy access to divider main manifold cover doors, twin auger is easily removable, divider hoper is hinged to access augers twin-tunnels for cleaning.